IDA 1100-20 Industrial Throughput Frying System

Deep frying in large quantities and in artisan quality with our WP Riehle IDA 1100-20 Industrial Throughput Frying System

Berliner donuts and curd cheese dumplings in best handicraft quality when you fry them in our WP Riehle IDA 1100-20 Industrial Throughput Frying System

The proven Riehle steam lid on our IDA 1100-20 Industrial Throughput Frying System ensures excellent volume output of donuts/pastries. The intelligent temperature control reduces fat absorption to a minimum.

For all types of donuts…the IDA can be customized to meet the requirements of your products:

• Berliners
• Donuts
• Quarkbällchen
• Spritzkuchen
• Cake Donuts

Input systems

Depending on the products, the following modular input systems for the IDA 1100-20 Industrial Throughput Frying System are:

• Cloth feeding table
• automatic loader for system trolleys with transfer/distribution unit
• automatic 2-fold dosing for curd cheese dumplings, crullers, cake-donuts, and much more.

Automatic filling

With the automatic double filling, donuts can be filled with different fillings and filling quantities. The filling quantities are stored in the corresponding baking programs.

Return conveyor and sugar turntable

The return conveyor and the sugar turntable are positioned in such a way that the sugar turntable is at the same level as the feeding unit. Work step distances and time are thus reduced to a minimum.

Performance, Maximum Benefit and Modular Options

For large production with high demands…

• Feeding: the IDA can be configured with one or more different feeding systems
• Grease tank: the IDA has a storage tank with preheating
• Cleaning: easy cleaning of the grease tray thanks to tool-free removal of the transport unit and support by hydraulic lifting unit
• Control system: intuitive operation via robust touch glass display

Tank/filter/level adjustment

The IDA 1100-20 Industrial Throughput Frying System features an integrated drain filter with permanent stainless steel filter for longer grease shelf life. The level control automatically adjusts the grease level in the deep fryer. See below.

CENTRAL CONTROL

• Operation via intuitive Beckhoff touch-panel control
• Control of all connected system parts
• Multiple user levels, different user levels with corresponding access rights can be stored in the software.
• Integrated remote maintenance via the Internet, can also be controlled via a tablet, emote maintenance-capable

IDA 1100-20 Industrial Throughput Frying System FRYER

• 3 servomotor controlled twists, can be recessed individually in the tray
• Hydraulic lifting unit for trans- port use and heating, hence tray accessible from all sides
• 4 heating zones, controlled in- dependently of one another for constant temperature and lower grease absorption

AUTOMATIC FILLING

• 2-row filling
• Filling quantities can be saved in the central control
• Precise filling via time-controlled gear pumps
• Maximum personnel saving through automatic conversion of the filling quantities with the baking program
• Maximum personnel saving through interchangeable container system for different fillings

STEAM COVER

• Before the first twist in order to attain a larger volume at same weighing in

TANK/FILTER/ LEVEL ADJUSTMENT

• For melting and preheating the grease
• With feeding flap for safe, splash-free replenishing of grease blocks
• Integrated drain filtration with stainless steel permanent filter for longer grease usage periods
• 392°F permanent temperature stable pump for automatic level adjustment of the grease level in the fryer
• Can be moved out for hygienic cleaning
• With removable lid for hygienic cleaning

IDA 1100-20 Industrial Throughput Frying System Fryer

• 3 servomotor controlled twists, can be recessed individually in the tray
• Hydraulic lifting unit for trans- port use and heating, hence tray accessible from all sides
• 4 heating zones, controlled in- dependently of one another for constant temperature and lower grease absorption

STEAM COVER

• Before the first twist in order to attain a larger volume at same weighing in
• For melting and preheating the grease
• With feeding flap for safe, splash-free replenishing of grease blocks
• Integrated drain filtration with stainless steel permanent filter for longer grease usage periods
• 392°F permanent temperature stable pump for automatic level adjustment of the grease level in the fryer
• Can be moved out for hygienic cleaning
• With removable lid for hygienic cleaning

RETURN CONVEYOR

• Useful length 187,8″ (distance from the second chute until the edge of the chute to the sugar turntable)
• After filling the products are returned to the start of the system
• Maximum personnel saving by shortening the working paths

SUGAR TURNTABLE

• Diameter 45,28″
• Maximum personnel saving by positioning directly beside the feeding table and hence short- ening the working paths

FIRE EXTINGUISHER HOOD

• Dimensions: lxwxh: 157,48″x74,80″x17,72″
• Ceiling mounted, alternatively on stands

HOURLY OUTPUTS

• Berliner donut: 10 items/row at 6 min baking time → up to 2000 items/h
• Donuts: 10 items/row at 3 min baking time → up to 4000 items/h

AUTOMATIC LOADER

• Automatic input via WP RIEHLE system carriage and dispenser
• The carriage is fixed automatically and discharged at the end
• Maximum personnel saving through automatic transfer of 18 dispensers

CLOTH FEEDING TABLE

• Feeding width 2x 22,83″/ 1x 38,58″ or 1x 43,31″ as required
• Manual input via polyester cloths with hollow seam and transport bars
• Integrated collecting drawer for cloths/bars
• Can be moved on castors
• Maximum personnel saving by attaching 2 sheets simultaneously

2-FOLD DOSING UNIT

• Automatic dosing of curd cheese balls, crullers, cake donuts, etc.
• Optional: automatic replenishing of the masses

Options on the WP Riehle IDA 1100-20 Industrial Throughput Frying System

• Cloth feeding table
• Loading robot with proofing material unwinding system
• Automatic dispenser
• Automatic donut filling station
• Return conveyor and sugar turntable

WP Riehle bakery machines have represented the highest quality in German quality work and inventiveness for over 50 years. Our devices are used worldwide in bakeries, hotels, supermarkets and other establishments in the food industry.

Visit our Fried Products page to see our other WP Riehle fryers and WP Kemper fryers or give us a call at 203-929-6530 today.