Power Roll System – Power Mixer Industry Solution

Power Roll System: The Fully Automatic Base Discharge Mixing System

Dough to Value

The WP Kemper Power Roll System is a state-of-the-art industry solution designed to revolutionize industrial dough processing through advanced automation and seamless integration of its core components.

By combining a tipping device, Power Mixer, and bowl conveyor, the system is fully customizable to align with your bakery or manufacturing operation’s specific production volumes and dough characteristics. This flexibility ensures that the Power Roll System can meet a wide range of production requirements, from small artisan bakeries to large-scale industrial plants.

Power Roll System Operation and Workflow

At the heart of the Power Roll System are up to three Power Mixers, which discharge dough fully automatically into a fixed bowl mounted on a traversing carriage. This carriage transports the dough-filled bowl efficiently to the next process stage.

Once mixing is complete, the bowl is transferred to a lifter, which elevates and delivers the dough to a downstream head machine, such as a divider or molding line. This fully automated transfer minimizes manual handling, reduces labor needs, and ensures consistent product quality.

When paired with the Power Square System, the process is optimized for producing very soft doughs that require extended resting times. After mixing, the dough is discharged into dough-resting containers, which are then automatically positioned in dedicated resting zones.

This careful management of dough resting time is crucial for achieving optimal gluten development and the desired dough texture. Once the resting period is complete, the container is automatically delivered to a lifter, which then feeds the dough into the next production phase. This approach guarantees process continuity and preserves dough integrity.

Benefits of the Power Roll System

•  Fully automatic dough production: The system’s automation reduces manual intervention, streamlining operations and ensuring high throughput.
• Consistent dough quality: Controlled processes and precise timing result in uniform dough batches, enhancing product consistency.
• Low staff requirement: Automation reduces the need for manual labor, optimizing labor costs and minimizing human error.
• Short station time: Efficient transport and handling of dough minimizes idle time between processing stages.
• 95% availability: Predictable maintenance schedules maximize uptime and system reliability.
• High process reliability: Integrated modules and automation ensure repeatable, dependable performance.

Power Roll System Core Modules and Features

1. 1. Power Mixer
   The industry-leading Power Mixer is engineered with a large base opening, allowing for rapid discharge of large dough quantities with minimal delay. Its robust construction and high-performance mixing capability make it suitable for demanding industrial environments.
2. Mixing Tools
   WP Kemper Mixing Tools are fabricated from high-grade stainless steel for maximum durability and hygiene. The Double-Mixing-Tool configuration of the Power Mixer significantly reduces mixing times, ensuring thorough ingredient incorporation and optimal dough development.
3. Traversing Unit for Bowls / Dough Resting Containers
   Automated traversing units precisely transport bowls or dough resting containers throughout the system. This automation eliminates manual transport, reducing labor costs and minimizing the risk of contamination.
4. Lifter
   The integrated lifter automates the feeding of dough into downstream equipment. With adjustable speed settings, it can be tailored to match the pace of your production line, ensuring seamless operation and optimal process adaptation.
5. 3-Zone-Mixing Principle
   All WP Kemper spiral mixers utilize the innovative 3-Zone-Mixing Principle. This design promotes exceptionally light and easy-to-process doughs, enhances water absorption, and ensures excellent ingredient blending. The result is a dough with superior handling properties and consistent quality.

Power Roll System Optional Features and Customization

To further enhance system performance and adapt to diverse production needs, a range of options is available:
• Portioning hopper for precise dough division
• Conveyor belt for efficient dough batch transport
• Multi-Phase-Control (standard with Power Mixer 400 DS) for optimized mixing cycles
• CO2 cooling for temperature-sensitive doughs
• Dosing interface for integration with ingredient dosing systems
• Energy measurement for monitoring and optimizing power usage
• Bowl scraping device for the lifter to guarantee a clean transfer

With its modular design, advanced automation, and comprehensive feature set, the Power Roll System delivers outstanding efficiency, reliability, and quality for modern dough production environments.

WP Kemper mixers, fryers, and other bakery machines are built for Artisan and Industrial Bakeries. WP Kemper Industrial bakery equipment enhances craftsmanship and efficiency. We are globally trusted and have been building German bakery equipment for over 50 years. Our devices are used worldwide in bakeries, hotels, supermarkets, and other food-industry establishments.

WP Bakery Group USA designs, manufactures, installs, and services industrial bakery equipment, commercial bakery equipment, and food service bakery equipment for all aspects of the baking industry to bakers in the United States and Canada .

Visit our Mixers page to view our WP Kemper mixers, or call us at 203-929-6530 today.